Model No.: ASD-22
Brand: ASD
North American composite material processors face large temperature fluctuations and high fuel waste when using separate boilers for heating and steam supply. Our Steam Production Equipment delivers stable dual output. This Thermal Oil Heating System supports precise temperature regulation, and Heating System With Steam integrates with Storage Tank, Industrial Storage, High-Quality Tanks and Durable Pressure Vessels for composite curing production lines.
| Dual Circuit & Independent Temperature Control Attribute | Details |
|---|---|
| Heat Exchange Structure | Separated coil Heat Exchanger, indirect steam generation from thermal oil circuit |
| Thermal Oil Temp Range | 180℃ – 320℃ adjustable for composite mold heating |
| Steam Outlet Parameter | Saturated steam up to 1.0 MPa, stable pressure fluctuation ≤ ±0.02 MPa |
| Heat Efficiency | Comprehensive thermal efficiency reaches 92.4% under rated load |
| Capacity Range | Steam output from 0.5 t/h to 4 t/h, modular skid-mounted layout |
| Inspection Deliverables | Thermal balance report, pressure test certificate, interlock protection checklist |
| Application Scenario | B-end Buyer Type | Local Pain Point | Our Product Advantage & Selling Point |
|---|---|---|---|
| FRP Composite Molding Production | Composite material factory procurement teams | Two independent boilers consume extra fuel and occupy large space; 33% of production shifts see mismatched heat and steam timing; energy bills surge | Our Thermal Oil Heating System realizes one-unit dual supply; mismatched process downtime reduced by 95%; overall fuel consumption cut by 27% |
A Washington FRP composite manufacturer produces fiberglass panels for marine and recreational vehicle markets. Previously, they ran a dedicated thermal oil heater plus a separate steam boiler to serve molding and pre-treatment stations. Two sets of equipment required separate operators, regular inspections and generated overlapping idle energy loss. Before upgrading, roughly 32.7% of production shifts experienced synchronization errors between heating and steam supply. Each mismatch paused molding cycles, averaging 19 labor hours of lost production time per incident. Their annual fuel, maintenance and idle loss cost reached $39,600.
After installing our Thermal Oil Steam Generator, one heat source supplies both the closed thermal oil loop and clean saturated steam. Process synchronization failure rate dropped to 1.2%. Average troubleshooting time for minor parameter tuning fell to 4.9 hours, and their yearly related energy and downtime expenditure decreased to $4,150. This compact Steam Production Equipment simplifies site layout and cuts auxiliary piping work.
Engineered for composite molding processes that simultaneously require constant mold heating and intermittent steam injection, this thermal oil steam generator removes the need for two independent heat sources. Its indirect heat exchange design keeps thermal oil and steam circuits fully isolated for safer, more predictable operation. We supply this Heating System With Steam alongside our Storage Tank, Industrial Storage and High-Quality Tanks range; Durable Pressure Vessels cover matched heat exchange and containment vessels.
Q1: Can thermal oil temperature and steam pressure be adjusted separately?
A1: Yes, dual independent control loops for separate parameter setting.
Q2: Does this generator use indirect heat exchange to avoid oil-steam mixing?
A2: Yes, coil indirect design fully isolates the two media.
Q3: What is the overall thermal efficiency at rated working condition?
A3: Comprehensive thermal efficiency up to 92.4%.
Share your required steam output, target thermal oil temperature and fuel type today. Our thermal engineering team will prepare a formal quotation and lead time for your Thermal Oil Heating System order, plus matching Storage Tank and High-Quality Tanks from our Durable Pressure Vessels portfolio for your composite processing plant.
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